The WR 2100-S stamping machine is a high-performance cotton pad production machine. It is designed to work with our Polybags (RB-2) packaging machine, which togethers makes a fully automated operating line producing 6000 pads per minute. This machine has a punching machine for the production of cotton pads, including a turnstile for two cotton tape rolls and a FALU interface with exchange cassettes.
The process begins by pulling cotton (other synthetics are compatible) through the machine from either a cotton bale or a cotton role (size up to 1.5m in diameter and 330 mm in width). The machine then pulls the cotton through to an embossing cassette (optional), which is used to create a pattern on the surface of the pad. The embossing option improves stability and allows companies to customize their pads.
From there the pad is transferred to the stamping unit, where it is cut to measure. Each pad can be cut in different formats, with or without stitched edges. Afterwards they are collected by the “interface” and transferred to the packing unit via metal cassettes. Please see Polybag (RB-2) for more information on the packing process.
| Pad shape | round, oval, square, rectangular |
| Speed | up to 6000 pads per minute |
| Additional options | embossing, stitching |
| Packaging | automatic with RB-2 packaging machine |
| Width of cotton tape | max. 330 mm |